Solution Provider

to the Automotive Industries for Car & Trucks Assembly and Manufacturing
  • info.hypowerasia@gmail.com
  • +(6)03-8082 1191

Solution Provider

to the Automotive Industries for Car & Trucks Assembly and Manufacturing

TorqueStar-OPTA

TorqueStar OPTA

TorqueStar Opta is the equipment of choice for the measurement and collection of torque, angle, pulse and force data in the manufacturing and quality environment TorqueStar Opta’s range of software features can be individually specified to give a configuration most suited to the requirement, from a simple no-frills readout to a comprehensive audit tool with display of torque or force curves and specialist measurement routines.

The basic Torquestar Opta performs bi-directional measurement of torque, angle, force (peak only) and pulse count in track, 1st peak (click) and pulse measurement modes. For additional information, cycle time duration and tool speed can also be displayed. The Torque-Star Opta torque measuring device can measure force independently. Time and date stamped readings can be set to print automatically. The easy-read display gives a simultaneous view of all relevant information during the measurement process, while the simple alphanumeric keypad enables fast data entry when required.

Light enough for carrying on a neckstrap, yet robust to withstand the rigours of the factory environment, TorqueStar Opta also sports integrated rubber bumpers to protect finished product from accidental damage.

Category:

Product Description

Key Features

  • Torque or force indicator and data collector
  • Simple readout to comprehensive audit tool
  • Display of torque curves and specialist measurement routines
  • Torque, angle and impulse count
  • Track, peak, 1st peak (click) and pulse measurement
  • User selectable frequency response
  • Choice of measurement units
  • Bi-directional measurement of torque and angle
  • Upper and lower specification limits, plus control limits for torque and angle
  • Time and date stamped readings with selectable autoprint
  • Automatic transducer recognition
  • Icon based clear and easy read display
  • User selectable language options
  • 8 hours battery life with external charger
  • Password protection for user security
  • Communicates with your PC system

Specifications:

Special features
Upgradeable via enablement of software modules to add multiple traces (torque vs time or 2nd parameter, 2nd parameter vs time), data storage, audit scheduling, and other options. Quick measure enabling measurements to be taken following a simple key press. Auto return to previous used screen following power-on. Text attributes are also possible in Advanced Modules. Upgradeable software

Physical measurements
Bi-directional torque; angle*; pulse count; RPM*; cycle time duration (*when using rotary transducer with angle encoder; in track mode)

Measurement units
Torque: N m, N cm, kg cm, kg m, kN m, Klb ft, N mm, oz in, lb in, lb ft
Force: kg, kkg, lb, klb, N, kN

Measurement modes
Track – real time torque
Peak – capture of highest torque value during the cycle
1st peak (click) – capture of instantaneous torque value as torque limiting wrench mechanism operates
Pulse – special measurement algorithm for use with impulse tools, incorporating pulse count
Force – capture of peak force during the cycle

Plug & Play transducer data
The following information is read from the chip incorporated in the UTA transducer device:
Torque range, angle encoder data, serial number, calibration due date

Other transducers
Compatible with industry standard transducers. Up to 9 IS transducers can be pre-set to enable easy selection

PC compatibility
Via OptaComms PC communication software of Opta Management software

Data storage
Not available on basic model – see comparison table

Statistics
Not available on basic model – see comparison table

Auto-print
Switchable autoprint to compatible printer and RS232 Terminal Emulator

Cycle status indication
Tri-colour LED HI/OK/LO torque status with appropriate upgrade module Audible buzzer

Graphic analysis
Zoom, Change Axis, Average, Resize, Move

Operating language
Czech; Dutch; English; French; German; Italian; Spanish; Swedish; Polish; Turkish Can toggle between languages at virtually all menu points without need to exit operating mode

Transducer Calibration Date
Visible indication of transducer calibration date
Physical Attributes

Construction
High strength injection moulding protective rubberised trim to alleviate secondary damage to products

Display
62 x 62mm becklit graphic LCD display, 160 x 160 pixel resolution, with high quality optical screen protection, 4 digit display of torque value

Keypad
Easy clean membrane keypad with alphanumeric keys for ease of data entry

Frequency response (Hz)
A low pass frequency filter is employed for conditioning the transducer signal to eliminate ‘noise’ from the tool measurement This is user selectable from the following discrete values: 4608, 3072, 2304, 1536, 1024, 921, 768, 542, 384, 307. 256, 151, 75

Power
Universal 15V charger

Useable battery life
8 hours* (standard)
6* (fast charge)

Charge time
16 hours (standard)
3 hours (fast charge)

Power management
User selectable auto power-off: Never, 1, 2, 5, 10, 20, 30, 40, 60 minutes or 16 hours Screen contrast adjustment

Input/output ports
25 pin ‘D’ type transducer port (female) 9 pin RS232 port (female)

Printer compatibility
Serial Printer; 40/80 columns; 9600 baud rate; 8 data bits; 1 stop bit; no parity
Processor
Hitachi embedded processor

Zero stability
<± 0.1% FSD/ °C

Static accuracy
± 1% FSD of connected transducer

Operating environment
Temperate: 5 – 40 °C
Humidity: 10 – 75% non-condensing
Ingress protection rating: IP40 – Designed for indoor use only

Angle measurement
Quadrature phase to give 0.5°C resolution

Dimensions
225 x 165 x 122mm (8 7/8” x 6 ½“ x 6 1/2 “ x 4 7/8”)

Shipping list
TorqueStar Opta unit with basic operating software Charging unit with appropriate power cable for order code Neckstrap
*Backlight on, transducer connected, 50% duty cycle

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